Furnace module with 1, 2, 4 post production of a complex yarn of continuous basalt fiber.
In the portfolio of projects implemented over the past 10 years, the construction and re-equipment of 5 industrial enterprises in the basalt sector. "RB Engineering" offers complex solutions in the field of construction of basalt productions and realizes projects of any complexity "on a turn-key basis", carrying out a full range of services for the creation of industrial facilities from design and survey works to operational management.
Specialists of "RB Engineering" have practical experience in designing, building, equipping, commissioning and industrial operation of enterprises for the production of basalt continuous fiber and composite products based on it, as well as mineral wool insulation.
We pay special attention to the maximum automation of production. Our company's CBF has unique competitive advantages due to the optimal price-quality ratio, as well as high demand on the domestic and foreign markets.
The raw materials for the production of continuous basalt fiber are basalt rocks. The chemical composition of basalt can vary widely. Basalts are mainly used as rubble for road construction and construction, but in the modern world we have found them more worthy of use.
The market of CBF and materials based on them is actively formed. CBF production technologies are new, and it exists only in a few countries. At the same time, the fields of application, as well as the demand for CBF, have already been sufficiently formed.
Due to their characteristics, basalt fibers and materials have their own special market. These are qualitative, thermally and chemically resistant materials for construction, responsible industrial facilities and structures.
CBF is physicochemical and mechanical characteristics superior to fiberglass and close to carbon fibers, while much cheaper than the latter.
Designing plants and lines for the production of CBF, composite products, thermal insulation
Selection, purchase, production of basic and auxiliary equipment, software and automation
Investigation of basalt raw materials for the suitability of production of continuous basalt fiber
Chef-installation, commissioning, output for planned project indicators and power
Audit of existing design documentation, current construction phase, specifications for the supply of equipment
Comprehensive consulting in the field of basalt technologies, including sales of redistribution products
Specialists of "RB Engineering" developed a standard modular project for the production of CBF, which ensures optimal payback period and profitability of the project. The modular principle of organization of the enterprise easily allows to increase the volume of production in the range of 500 - 10 000 tons / year. "RB Engineering" also has ready-made solutions for the creation of the most cost-effective composite productions based on continuous basalt fiber - reinforcement, panels, fabrics, pipes, high pressure cylinders, as well as our own raw material base (basalt quarry).
Furnace module with 1, 2, 4 post production of a complex yarn of continuous basalt fiber.
System of spinnerets and jet feeders for direct drawing of continuous basalt fiber.
Equipment for the initial winding of a complex yarn of continuous basalt fiber and assembnling of basalt roving.
Refractory and lining products for laying walls and roof of the furnace to obtain melting of basalt continuous fiber.
The system of automatic control and distribution of power supply according to the elements of the technological complex for the production of continuous basalt fiber.
Integrated laboratory for quality control of raw materials and finished products of continuous basalt fiber.
The system of automatic preparation, storage and transportation of basalt rubble to furnaces for the production of continuous basalt fiber.
The system of automatic supply of basalt crushed stone to the melting zone of furnaces on receipt of continuous basalt fiber.
The system of automatic preparation and mixing of the components of sizing with its subsequent transfer to the posts of application to the continuous basalt fiber.
The system of automatic transportation of basalt complex yarn and finished products.
Automatic water treatment system and cooling loop of furnace equipment for the production of continuous basalt fiber.
Automated chamber for drying of basalt complex yarn before feeding to the site of assembling
454012, Chelyabinsk, Kopeyskoye Highway, 5p
